Bavius AeroCell: Leading Aerospace Machining

Moyola Precision Engineering Powers Aerospace Growth with the UK’s First bavius HBZ AeroCell 160 | 400

Castledawson, Northern Ireland – With demand in the aerospace sector continuing to rise, Moyola Precision Engineering has taken a bold step forward in its production capabilities – investing in the UK’s first HBZ AeroCell 160 | 400 5-axis horizontal machining centres from bavius.The machines mark a major milestone in Moyola’s ongoing commitment to performance, innovation, and global competitiveness.

Engineering a New Era of Productivity

In response to continued growth and increasing demand across the aerospace sector, Moyola launched a strategic R&D initiative to expand capacity and revolutionised its manufacturing approach for a major international aerospace program. The project focused on developing a new method of manufacturing, incorporating innovative tooling strategies and a reimagined, highly efficient production workflow.

Central to this initiative was the installation of two HBZ AeroCell 160 | 400 machines – one installed in December 2023, the second in February 2025 – configured as a fully integrated twin-pallet manufacturing cell and tailored for high-speed machining of large aluminium aerospace parts.

“The HBZ AeroCell setup has played a pivotal role in redefining our approach to large workpiece machining, consistently exceeding expectations in both speed and precision.” – Lee Averill CADCAM Engineering Manager at Moyola

High-Speed, High-Precision Machining at Scale

Built by bavius the HBZ AeroCell 160 combines speed, precision, and reliability.

With horizontal machining, unique dual pallet changer, and a powerful, high-performance spindle, the machine delivers:

• Realistic, in-action material removal rates in excess of 12 litres per minute – not compromising on process reliability even in large-volume parts
• Precision machining across large, complex geometries, maintaining tight tolerances even at high speeds
• Seamless transitions between roughing and finishing operations
• Significantly reduced cycle times with rapid tool changes, synchronised twin-pallet operation and intelligent process control combined with high machine dynamics

“The installation of the HBZ AeroCell was smooth and efficient, with minimal disruption. Since commissioning, machine uptime has been good, and operational performance has exceeded expectations” – Lee Averill CADCAM Engineering Manager at Moyola

From Installation to Impact

Now the installed AeroCell machines are operating at full production capacity. Thanks to optimised engineering, intelligent pallet handling, and a well-balanced takt time, Moyola benefits from a highly stable and continuous machining process with minimal downtime an ideal setup for scaling production while maintaining precision and consistency.

This new capability has allowed Moyola to deliver on critical production commitments with greater flexibility and efficiency. The combination of high-speed machining and ultra-precise output means Moyola can continue to meet the demanding requirements of the aerospace sector with confidence.

A Long-Term Technology Partnership

The successful deployment of the UK’s first HBZ AeroCell 160 | 400 machines underscores a deepening partnership between Moyola and bavius. Both companies share a commitment to quality, technical excellence, and driving innovation in aerospace manufacturing.

About Moyola Precision Engineering

Moyola Precision Engineering is a trusted partner to the global aerospace and defense industries, delivering high-performance solutions through the precision manufacture of complex 5 & 6 axis components. With advanced capabilities in machining, assembly, kitting direct to line, and in-house treatments and chemical processing, it supports OEMs and Tier 1 & 2 suppliers with end-to-end manufacturing excellence. Specialising in aluminum, titanium, steel, and plastic components, Moyola combines cutting-edge technology with deep industry expertise to meet the most demanding specifications in civil and defense aerospace programs.

About bavis technologie gmbh

For over 40 years, bavius technologie gmbh has been a leading manufacturer of 5-axis high-performance machining centres for high-speed milling of large structural parts. Based in Baienfurt, Germany, the owner-managed company offers modular machine concepts from stand-alone systems to automated manufacturing cells with spindle speeds up to 30,000 rpm. Ideal for aerospace, extrusion, and façade applications, their solutions combine speed, accuracy, and flexibility. bavius supports customers from concept to commissioning with expert knowledge, digitalized processes, and certified quality management. A global service network and dedicated employees ensure efficient implementation, reliability, and continuous innovation in aluminium high-performance machining.